◆警告warning:

本设备属于气力压送机械,请您在使用前仔细阅读本说明书，操作人员上岗前必须按说明书进行严格培训，这将为您安全使用该设备带来益处。

This equipment belongs to the AIr to beat send machinery, please read carefully before using this machinery, the operator pre must be in accordance with the instructions rigorous training, this will benefit you the safe use of the equipment.

 

 

 

 

 

一、用途和特点Use and characteristics

1．WG5卧式供料器是一种结构先进的气力输送装置，它采用了流化压送技术，流化床设计独特，吹卸效率高。适用于输送水泥、谷物、粉煤灰等无粘性或小颗粒状物料。其卸料口接头采用了散装水泥车快速接头，便于与水泥车配合实现交替供料，其关键零部件和配套件可与散装水泥车互换,给用户使用及维修带来了极大的方便。

WG5 horizontal feeder is a state-of-the-art structure pneumatic conveying device, it uses the technology of fluidized pressure feed, fluidized bed design unique, high efficiency blowoff. Applicable to transport cement, grain, fly ash and other non-viscous or granular materials. The discharge port joint use of bulk cement truck quick connector, easy to feed alternately with the realization of the cement truck, the key components and spare parts can be interchanged with the bulk cement truck, use and maintenance to the user brings great convenience .

2．卧式供料器容量大，容积利用率高，安装、调整方便，结构紧凑，重量轻，便于操作，转移方便；受地形限制小，便于进行工艺布置。

Horizontal feeder capacity, high capacity utilization, installation, easy adjustment, compact structure, light weight, easy to operate, convenient transfer; terrain in a small, easy to carry out the process layout.

 

二、主要结构和性能Main structure and function

  本供料器由主机和电源两部分组成（见附图二）

The feeder by the host and power (see figure 2)

1．主机主要由双锥罐体加料器、卸料口气路系统及罐体支座组成，其主要技术参数如下：

Host by the biconical tank feeder unlOAding tone road system and tank bearing, the main technical parameters are as follows:

罐体形式 Form of tank	双锥卧置Double cone in horizontal	工作压力 Pressure of work（Mpa）	0.19
罐体容积 Volume of tank（m3）	5	卸料管内径Discharge tube inner diameter(mm)	100
吹卸效率 Blow unloading efficiency（t/min）	＞1.2	主机重量 Host weight(kg)	1600
残余量 Residual amoun（%）	＜0.4	主机外形尺寸 Host overall dimensions(mm)	长&tiMES;宽×高 L&tiMES;W×H 2600×2100×2430

2．气源部分由空压机、电动机、机架等组成，其主要技术数据如下：

Air supply part consists of air compressor, motor, frame, etc, its main technical data as follows

 

 

 

空压机名称 Name of air compressor	无油滑摆式空压机Noflattering pendulum air compressor	空压机型号 Air compressortype	BDW6/2
额定压力 Rated pressure	0.2Mpa	排量output	6m3/min
电机型号 Motor type	Y180M-4-B3	额定功率 Rated power	18.5Kw
额定电压 Rated voltage	380V	接法connection	△
气源部分自重Weight of air supply part	500kg	传动形式The transfmission form	三角带Triangular belt C-1700×4
气源部分外形尺寸(长×宽×高)     1300×714×916mm Air supply part dimension（L×W×H）1300×714×916 mm

三、运输、安装和调试Transport installation and test

1．本机运输时,可分为主机和气源两部分,若通过高度受到限制,可卸下罐体上部的卸料口、安全阀等。

The transport of the native host gas source can be divided into two parts, the the restricted height can be removed, the tank upper portion of the discharge port, the safety valve etc..

2．本机使用时，若人工加料，可将主机放置在深度为1.8米的地坑内。请放入随机加料过滤网，以达到有效地防止碎纸、潮湿物料结块及其它杂物进入罐内，以免造成堵塞事故。

   The use of the machine, artificial feeding, the host is placed in the pit depth of 1.8 meters. Insert random filter feeding, in order to achieve effective to prevent shredding, wet material caking and other debris into the tank, in order to avoid blockage accident.

3．罐体所安放的地面要平整，若不平整，卸料时间和残留量都会增加。

The tank shall be placed on the ground to be flat, if not flat, the discharge time and the residual amount will increase.

4．气源部分放置在罐体附近的地面上并加以固定，具体位置可视现场布置情况自定。

Part of the gas source is placed in the tank near the ground to be fixed, specific location visualization site layout custom.

5．输送管直径为4″，弯曲部分不能超过两处。

Delivery pipe having a diameter of 4 ", the curved portion can not be more than two.

6．试运转时，注意电机转向应与空压机所指示转向一致。

Commissioning, pay attention to the motor turn should be indicated by the steering and air compressor consistent.

四、操作使用和注意事项Operation and attentionmatters

1．装载Load

（1）安装完毕后,检查罐体安装是否稳固,加料装置是否符合前述要求。

After installed, check the tank installation is solid feeding device meets the aforementioned requirements.

  （2）打开放气阀2和10(参见附图,下同)hit an open valve 2 and 10 (see maps)

  （3）打开加料口盖3。Open the feeding port cap 3

  （4）装料。loading.

  （5）关闭加料口。Close the feed port

  （6）关闭放气阀。Close the bleeder valve.

2．注意Attention

（1）在打开装料口盖前,必须先打开放气阀,以排出罐内残余气压以预防危险。（详见第五章）open the charging port cover, must hit an open valve to drain the tank residual air pressure to prevent the danger. (See Chapter 5)

（2）打开装料口时,应特别注意防止水进入罐内,以免造成罐内结块,输送效率降低或破坏流化床。To open the filling opening, should pay special attention to prevent water from entering the tank, avoid tank caking, conveyance efficiency to reduce or destroy the fluidized bed.

（3）在关闭装料口时须将落在装料口上的粉尘擦拭干净，以保证气密性良好和延长密封寿命。when the filling opening is closed shall fall on the charge port dust wipe clean, to ensure good airtightness and extending seal life.

 

3．卸载Unloading

（1）将接收物料处的输送管与卸料口可靠的连接。To the conveying tube and the discharge opening of the receiving material at a reliable connection.

（2）确认操纵阀7和8在开启的位置,二次喷嘴阀5与卸料阀4在关闭的位置。Validate the manipulation of valves 7 and 8 in the open position, the second nozzle to the valve 5 and the discharging valve 4 in the closed position.

（3）启动电动机。To start the motor.

（4）当罐内压力升高到0.19Mpa时,将二次喷嘴阀5置于半开状态,并打开卸料阀4。when the pressure in the tank was raised to 0.19 MPa, the secondary nozzle valve 5 is placed in the half-open state, and opens the discharge valve 4.

（5）调整二次喷嘴阀5,使罐内压力稳定在0.19Mpa。

Adjust the secondary nozzle valve 5, the tank pressure to stabilize at 0.19Mpa.

（6）当压力降至0.13Mpa时,可视具体情况分别开7,8两个操作阀,以扫清罐体两端的物料。Depending on the particular case when the pressure was lowered 0.13mpa open 7,8 two operating valves, in order to clear away the material at both ends of the can body.

（7）当压力降至0.1Mpa以下时,可反复将二次喷嘴阀开闭数次。when the pressure falls below 0.1Mpa, can be repeated, the secondary nozzle valve opened and closed several times.

（8）当压力降至0.03Mpa以下时,表示卸料完毕,此时可关掉电源。when the pressure falls below 0.03Mpa unloading is complete, turn off the power at this time.

（9）关闭卸料阀。Close the discharge valve.

 

4．注意Attention

（1）向罐内加压前必须确认卸料阀处于关闭状态。

To the tank pressure must be confirmed before the discharge valve is turned off.

（2）打开卸料阀前,须打开喷嘴阀,若次序颠倒,会造成堵塞现象。

To open the discharge valve shall open the nozzle valve, if in reverse order, cause clogging.

（3）若在卸载中压力突然上升,则可能是输送软管发生堵塞现象,此时,须将卸料阀4及操作阀7，8关闭,将二次喷嘴阀5打开,以将堵塞部分吹通,当卸载由于其他原因中断时,亦进行同样操作,以清扫输送软管。

If the pressure suddenly rose in uninstall may transfer hose clogging occurs, the discharge valve shall be operated valves 7,8 Close the secondary nozzle valve 5 to open the clogged part blown through when uninstall interrupted due to other reasons, also for the same operation, cleaning delivery hose.

   (4)输送软管是否堵塞,很容易识别Delivery hose is blocked, it is easy to identify:

a.堵塞时,软管重量会骤增,而清通后将变轻。

blocked hose weight will surge Qingtong will be lighter.

b.把耳朵贴在软管上,正常卸载时,能听见物料在管内流动的声音。

put his ear to the hose, the normal uninstall can hear the material flow in the tube sound.

c .确认堵塞解除后,仍按3.2及3.3的要求再度进行卸料操作。

confirm clogging lifting unloading operation again based upon the requirements of 3.2 and 3.3.

 

（4）如果输送软管堵塞严重,用上述方法不能吹通,则需停止空压机的工作,打开放气阀,放出管内空气,然后用机械方法清除堵塞现象。

If the delivery hose congested, the above method does not blow through, you need to stop the work of the air compressor, hit the open valve to release the air tube, then removed mechanically clogging.

（5）如果开始吹卸后,管内压力调不上去（＜0.13Mpa）,则说明管内卸料吸口处发生堵塞,这时应检查软管内是否有物料流动,若物料流动,可继续进行吹卸,若没有物料流动,应停止吹卸料,打开加料盖,清除罐内杂物,或查明堵塞原因(如透气布过松)。

If you start to blow off the pressure tube tune up (<0.13Mpa), the discharge suction tube mouth clogging material flow within the hose should check if the material flow can continue blowing unloading, if there is no flow of material, you should stop blowing unloading open feed cover, clear tank debris, or to identify the causes for congestion (such as breathable cloth too loose).

 

5．紧急情况下的停止卸载方法Emergency stop unloading method

（1）在卸载作业中,如储仓装满而溢出发生意外情况,须立即停止卸载操作,可按下述情况处理of in uninstall the job, such as silos filled with overflow accident, shall immediately stop the unloading operation, according to the following treatment：

   a关闭卸料阀Close the discharge valve;

b完全打开二次喷嘴；fully open secondary nozzle;

c关掉电动机；c switch off the motor;

d关闭前后仓操作阀，完全放出罐内残余气压；

Close the front and rear positions operating valve, fully release the residual pressure of the tank;

e按照上述步骤，随时中断卸料作业，但作业前，应当事先检查储仓容量是否足够，以防发生意外。In accordance with the above steps, ready to interrupt the discharge operation, but should check in advance before the operations, the adequacy of the capacity of the storage bin to prevent accidents.

（2）二次喷嘴阀的作用The role of the secondary nozzle valve

  二次喷嘴是为调节卸料管中物料与空气的混合比而设，当二次喷嘴送入的空气量不够时，混合比升高容易发生堵塞，当输入空气量过大时，混合比例降低导致吹卸下降。将二次喷嘴调到最佳高度时可使罐内水泥在最短时间内卸出，其理想高度主要受进气管配方式、罐内余料量、卸料高度、物料容重等因素影响。Secondary nozzle for adjusting the unloading tube material with the mixing ratio of the air and, when the amount of air fed into the secondary nozzle is not enough, the mixing ratio of the elevated prone to clogging, when the input air is excessive, the mixing ratio is reduced The blowoff decline. The secondary nozzle set to the optimum height tank cement can be unloaded in the shortest time, the ideal height into the trachea with mainly affected by the tank more than quantity, discharge height, material bulk density factors.

五安全注意事项Security considerations：

1．在工作中发现加料口漏气，应立即切断空压机电源，停止向罐内供气，将罐内气压卸净，才可打开加料口盖进行检查，否则会造成人身安全事故。检查加料口盖O型密封圈是否损坏，若损坏应予以更换，将O型密封圈上的灰尘清除干净，将加料口关好，重新加压工作。The charging port leak found in the work, should immediately cut off the air compressor power to stop the air flow to the tank, the tank Pressure unloading net checks required to open the charging port cover otherwise cause safety incidents. Check the charging port cover O-ring seals for damage, if the damage should be replaced, and the O-ring on the dust cleared, the charging port closed, pressurized working again.

2．关闭加料口盖时，严禁支出加力杆，否则会造成内部零部件损坏，发生危险。

Close the charging port cover, non-spending Afterburner rod, otherwise it will cause damage to the internal components, and danger.

3．卧式供料器工作时，严禁靠近加料口，远离加料口一米以外。

The horizontal feeder is prohibited near the charging port, charging port one meter away from the outside.

 

4．等罐内没有空气流出时，再打开右边的放气阀，这时右边的放气阀也应没有空气流出。若有空气流出则说明左侧的放气装置阻力过大，或有堵塞现象，等气压完全放出后，打开加料口盖，将左边的放气装置疏通，然后再进行正常作业。发生放气装置阻力过大现象，一般是由于粘附在放气阀下部透气布罩上的粉尘过多造成的，应及时将这部分灰尘清除掉。打开加料口盖时罐内不应有气体放出，若有气体放出时，应检查疏通左右两个放气阀。总之，在操作过程中，谨防由于放气阀堵塞或放气不彻底造成人身安全事故。

Tank when no air flow, and then open the discharge valve to the right, when a discharge valve on the right should be no air flow. If the air outflow left deflated device resistance is too large, or clogging, and so the air pressure is completely released, open the charging port cover to the left deflated device dredge, then normal operation. Occurred deflated device resistance is too large phenomenon is generally caused due to excessive dust adhesion breathable fabric covers on the lower part of the bleeder valve should be removed this part of the dust in a timely manner. Open the feeding port cap when the tank should not be a gas release, if gas release, you should check to clear the left and right bleed valve. In short, during the operation, beware of safety incidents caused by incomplete because the bleeder valve is clogged or deflated.

六.保养方法Repair and maintenance：

为长期保持供料器的良好性能，必须进行下述检查和保养工作

For the long-term to maintain the good performance of the feeder, the following inspection and maintenance work must be carried out：

1．日常保养：（每天开始工作保养应检查下列各项）

Routine maintenance: (daily start work the following maintenance should be checked)

  （1）检查空压机转动系统的润滑情况，如发现润滑不足，应加注润滑油脂。

Check the compressor rotation system lubrication, such as found insufficient lubrication should bear grease.

Check the gas system valve

（2）检查气路系统各阀上有无粉尘堆积，是否妨碍正常工作。

Whether the accumulation of dust, whether the disruption to normal work.

（3）检查气路各部螺栓有无松动，有松动应及时拧紧。

Check the gas line ministries loose bolts, loose should be promptly tighten.

（4）检查各部气管有无漏气，如发现漏气或其他不良处，应立即修复、排除。

Check the ministries trachea leaks found leakage or other bad at, should be repaired immediately excluded.

（5）检查各部气管有无堵塞。Check ministries trachea blockage.

（6）检查罐体内部流化床是否有残存的碎石块等杂物，如有应及时清理干净。

Check inside the tank bed whether there are remnants of stone blocks and other debris, if any, should be promptly cleaned up.

（7）检查加料盖各压爪及其接触的表面有无产生变形或损坏，检查加料口盖关闭、开启是否灵活，密封性是否良好。

Check the feed cover each claw its contact with the surface of the pressure with or without deformation or damage, check the charging port cover is closed, whether open and flexible sealing is good.

2．定期检查和保养.Regular inspection and maintenance

（1）每周清扫一次空压机空气滤清器滤芯，当灰尘多时，应缩短清扫间隔时间。

cleaned once a week air compressor air filter element, and when the dust for a long time, the cleaning interval should be shortened.

（2）每两周检查一次转动皮带松劲度的大小，以在皮带松边中央加5公斤压力时，位移8毫米为宜。

   biweekly checks the size of the degree of rotation of belt slack, and 8 mm is appropriate to add the pressure of 5 kg in the center of the belt slack side, displacement.

  （3）每月检查一次安全阀的调定压力0.195Mpa。

The monthly check safety valve set pressure 0.195Mpa.

（4）每半年检查一次各阀的磨损情况。

once every six months to check the valve wear.

3．其他注意事项Other considerations:

  （1）为延长流化床使用寿命，保证其正常透气性，当装卸工作进行完毕后，要及时关好加料口及卸料口，防止雨水潮气侵入各个阀门，平台应经常保持干燥，严禁积水。To extend the fluidized bed life, to ensure their normal permeability when loading and unloading work after off good feeding port and the discharge port, prevent stormwater moisture each valve platform should always be kept dry, non-plot water.

（2）空压机及电机应按其使用说明书进行保养，以保证正常工作。

air compressor and the motor should follow its instruction manual and maintenance in order to guarantee the normal work.

（3）每半年拆下一次，加料口盖中心的丝套，检查丝杠和丝套的磨损情况，并在丝杠、丝母间及中心套空腔内涂满黄油。

Remove once every six months, the charging port cover center wire sets, check screw and wire sets wear and painted in the screw, wire mother and the center sets cavity butter